Wet Sanding

Wet Sanding
Feb
27
2023

Wet Sanding is the method we use to remove light scratches and blemishes, evening out the paint so it can then be machine polished.

As part of our new paint correction service, we are likely to be doing more of a technique called wet sanding. Most people haven't heard of wet sanding, it's a technique for reducing scratches and etching from bird droppings on car paintwork. Note that I say 'reduce' because as yet there is no magic answer to fixing this kind of damage (although we are working on it). Sometimes we can completely remove scratches and etching with this method, other times we can only improve it -- it all depends on how deep the damage is. Wet sanding involves removing about 0.5-1.0 mils of Clear Coat from your car with 2000 grit glass paper, this doesn't sound much, but your paintwork is probably between 3.5 and 6.5 mils thick in total. (The paintwork is made up of a primer, a metallic base coat and then a lacquer called 'clear coat').

Wet sanding - these scratches can be fixed by buffing them out.
The's scratches caused by a handbag are not too deep. They can be wet sanded, then polished out.

The scratches in the photos on this page were caused by a lady placing her handbag on the car every day. Because the bag wasn't placed on the car with any great force, most of the scratches are broad but shallow, (although they were fairly deep in places). So, they are a lot worse than they look, this is exactly the kind of scratch that we can often remove completely. However, buffing alone will not remove all of them, what would happen is the buffing pad wouldn't get as much purchase on the flat undamaged paintwork, but would get more purchase on the damaged scratches. The result would be the buffing would polish the scratches, so they were shiny, but would actually make them deeper, so you would end up with a dip where the scratches were. And as you have polished them and made them shiny, they will reflect the light and be very noticeable. The fix for this problem is to prepare the surface by using some sandpaper to 'damage' the whole area down to the same level.

These scratch can be repaired.
Different scratches can be seen depending on the light. But these can also be wet sanded and polished.

This BMW is a high-value car, so it's worth spending the money on it to keep it up to it's maximum potential value, so it would be worth having the boot resprayed. This scratch damage actually extends onto the top of the rear wing, which would mean having two panels painted... but it's still worth doing on a car of this value. This would come to around £350-£750.

But in this case, we were able to carry out paintwork correction involving wet sanding and polishing, for which we charged £99 per panel. On this particular car, we only charged for one panel because there was only a fraction of the rear wing that needed doing. This is a significant saving on having the car resprayed and has the bonus of leaving the original factory finish paintwork, which is always tougher and harder than replacement paint (and it's an exact colour match!).

A fine layer of clear coat is removed by sanding.
A very thin layer of the damage clear coat is removed by carefully sanding it away.

The paintwork is inspected to ensure it is original and has not been resprayed or buffed before. It's also examined for dents, which can throw a serious spanner in the works. Using a fairly large sanding block and 2000 grit paper, we sanded areas where the scratches were. Only the lightest pressure is used, and progress is checked constantly to ensure that we are not going too deep. This kind of work requires a large amount of confidence and experience, however it helps to know that we are fully insured and have accounts with two of the best body shops in the area. In case you are wondering if we ever have accidents doing this kind of work, yes, we have occasionally! However, our customers are made aware of the risk, and we are usually talking about panels that are already damaged and would be repainted anyway if we were unable to fix them. We give customers the choice. Normally, we are meticulous and take no risks, but if you have a panel and were going to have it repainted anyway, then we can go that little bit further, and it's at this point where we often find we have performed miracles!

The jobs which are difficult and involve risk are usually those that are close to the edges of a panel or highly contoured areas. Flat areas like the boot on this page and the bonnet on the next involve minimal risk.

Gary polishing the paintwork back with a rotary buffer.
Once the panel has been sanded smooth, it can then be repolished.

After this paint preparation, we then buff the panel with a wool pad and medium compound, then finish with a polishing pad[1]. In this case, unlike the cars in many of our other articles, we did not polish the car to the nth degree for two reasons.

Firstly because making the boot too shiny would make the rest of the car look dull, and secondly because some light scratches remained (the broad scratches visible in the photos vanished, it was the smaller deeper scratches that remained) and the shiner you make a panel the more it shows up imperfections. So, we buffed the car just enough so that it looked right.

Of the scratches that did remain, the wet sanding much reduced them and the buffing rounded off the edges (so that they are more of a dip than a 'V' cut into the paint) so that they don't catch the lightin fact, they ended up no more noticeable than the slight scratches found on most cars of this age.

No more scratches, the panel is repaired.
Finished job.

As you can see, you wouldn't now give this panel a second glance, and you have to really look to see any damage, in fact, it's safe to say it was now the best panel on the car.

Wet sanding is one of the best techniques for scratch repair, but can also be used to remove blemishes caused by acid etching, especially the kind of damage caused by Bird droppings.

Bird droppings are one of the most serious threats to modern paintwork, the old cellulose paint was very chemical resistant and could hold out a while, but the newer paints will mark unless you remove bird droppings very quickly. On a hot day, this can be seconds. Bird droppings are not the only danger, egg can end up on cars more often than you might think, and it's probably the worst thing for paintwork, even more so than brake fluid. Some berries are also corrosive to paintwork. Tree sap can be a problem, while it seldom seems corrosive in its self, it often contains and traps other organic compounds that can cause stains. The same is also true of lime scale, which can appear on your car's paintwork if your garage has a leaky roof (or if you transport a washing machine on your roof rack - be warned!).

Bird dropping etching
The corrosive effect of bird dropping etches paintwork.

Bird's mess contains corrosive compounds which become all the more corrosive when hot, so I can imagine that a great deal of damage has been done in the recent heat wave as black cars like this one really cook when the sun is on them.

Luckily, this car is one of our regulars and gets done often (and it has been paint sealed) and the bird mess wasn't on long enough to etch really deep.

Wet sanding the area of bird etching.
The area of etching is sanded down with a bobbin.

We used a special piece of kit called a bobbin to wet sand this area. It's a rubber block the size of a cotton reel with a small self adhesive piece of 2000 grit paper stuck on it - it's not an amazingly complicated piece of equipment, but it is very important that you have the correct tools for the job.

The paper is lubricated with a small amount of soapy water, hence the name 'wet sanding'. The damaged area is sanded in straight lines little by little, Mark constantly stopped to check that he was sanding in the right place to the right depth. Virtually no pressure is applied to the bobbin.

Machine polishing - paintwork correction
Mark then polishes the area back to a glossy finish.
The finished, polished panel
Bird mess mark gone.

Next, the area is buffed to remove the sanding marks and to bring the clear coat back to a polished finish.

In this case, the blemish was completely removed because it wasn't very deep, barely penetrating the sealant, but even in the worst cases this is the kind of damage we can usually make a large improvement.

To remove or improve (70% improvement) a mark similar to this would be £50.00. But you may wish to have the entire panel 'Paintwork corrected which would be £99 per panel, excluding bonnets and roofs which are £149 per panel. For a full list of current prices, please see our Scratch Repair & Removal Services.

Should you wish to have the entire car polished, please see our Car Polishing Service page.

[1] We very seldom polish cars with wool pads and rotary polishers in 2023. These days we are more likely to use a sponge pad on a random orbital polisher, and use cutting compounds with diminishing abrasives.

 

Danny Argent

by
technical writer, education and training.

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