Why does my car leak when it rains?

All cars can leak and there are an almost unlimited number of points of ingress, but generally, the causes of leaks fall into four main categories.

perished gasket on pollen filter.
One of the two gaskets on this pollen filter has completely disintegrated, and the other is hardened, allowing water and dirt to get in. This will lead to water passing the bulkhead and pooling under the carpet in the passenger front footwell.

Age

When a car gets to 8–12 years old, plastic and rubber parts begin to perish.  Your car contains dozens of grommets, bungs, washers, gaskets, membranes and seals which keep water out. Over time, they can harden, compress, shrink, crack, split or disintegrate. The same can also be true of sealants and adhesives.

Because all these rubber parts on your car are roughly the same age, they will perish at roughly the same rate, so it is not unusual for your car to spring multiple leaks at the same time. This is why, for example, if one of your door membranes is leaking, we recommend replacing the other three that are not. They soon will be.

Drainage pipes can shrink, split, come off their connectors or harden into strange shapes. In this example, we replaced them with better pipes.

Another example, are drainage pipes on sunroofs. These are soft neoprene tubes which take water from a tray around the sunroof and drains the water out under the wheel arches. Over time, these pieces of hose will shrink, sometimes by as much as four inches, causing them to pop off the connectors, which are made of nylon and may also perish and shatter.

Blocked drains
Leaf litter and other debris can build up in guttering, creep under rubbers and block drains resulting in water getting where water doesn't belong.

Blockages

Cars need to breathe, and so they are full of holes which let air in and out. There are other holes for drainage to channel water away and drop it out of the bottom of the car.

An Example would be the afore mentioned sunroof drainage system. Another is on the doors, where water can pass through them and exit drainage holes at the bottom. Yet another is the trough under your windscreen under the scuttle plate. 

Over time these drainage systems can become blocked with dirt and dry leaves, causing water to back up and overflow into the holes in the car that are designed to let air in.

A good example is the trough under your windscreen, which often has two large holes on either side to drain water. If these become blocked, the trough can fill with water and flow into the pollen filter.

Another cause of leaks we sometimes see is from broken glass. If a side window is smashed and a window is replaced, sometimes they don't do a very good job of cleaning up the old broken glass in the bottoms of the doors, which can then block the drainage holes, causing the doors to fill with water.

Modifications

Fairly frequently, we see leaks caused by modifications to the car. In the vast majority of cases, this is due to extra electrical equipment being fitted to the car.  It may be sensors or cameras, but more often it is audio systems.

These 'technicians' may drill holes where holes don't belong, remove bungs, tuck wires under door rubbers, pass additional wires through grommets designed for one wire, or they may cause damage to fixtures and fittings to gain access. We have frequently seen holes cut in waterproof door membranes in order to accommodate larger speakers.

Repairs

Thankfully, less frequently, we see leaks on cars that have been in a crash which have been repaired. A serious crash can knock a car's body out of square, crack welds, and a host of other problems that are almost too numerous to list.

Although the car may have been repaired, and repaired well, it might not be apparent to the repairer that something is amiss. There are lots of holes in the bodywork, which may be to let air in and out, or they may be for access to allow you to poke a screwdriver in. If a rubber bung or blanking plate is missing, it might not be apparent to the repairer. We occasionally see sets of rubbers put on misaligned or up-side-down. In fairness to the body shops, it is not often obvious which way up they are supposed to go or that it might be important.

The good news here is that if the repair work was done under insurance, the insurer may take responsibility for the cost of the leak.

This article wouldn't be complete without a special mention of replacement windscreens, which are one of the most frequent causes of leaks that we see at New Again.

Written by . Last updated 01/11/2023 16:00